Data, only if digitised can result in meaningful output.
Digitising the factory floor
Part traceability has numerous benefits for manufacturers including improved quality, reduced production costs, and increased plant floor visibility. By combining our innovative software designs with the right tech stack and architecture, we have developed the most robust, easy-to-use Traceability solutions available today.
Our Traceability solutions maximise visibility and transparency in every aspect of the production process—from the station level on the plant floor, up to the Enterprise Resource Planning (ERP) system. Real-time data is captured throughout the entire production process. Analytics with key performance indicators (KPIs) can be displayed on large overhead monitors, or on any PC or mobile device connected to the network. The XSOL traceability solution capture a significant amount of data from individual task cycle times to process images. This large "Big Data" repository allows plant leadership and operators to make data-driven decisions that improve quality and maximise production output
Stages of Traceability
Scanning of production logs & registers and using QR code based identifiers for
identification and retrieval
Paperless factory floor with the use of Smart screen to capture production logs, job setup data, SPC charts, loss recording
Machine integration to capture real time machine PLC data to capture setup specifications and manufacturing parameters
Digi-Log : Document Traceability
One Click document access
With the current process being completely manual and data recorded across registers on the factory floor, its cumbersome to trace back any product detail from these sources which highly impacts the Turn-Around-Time
XSOL introduces Digi-Log, CLOUD based document tracing platform for digitising content and easy of tracking physical documents on the shop floor. Scan, index, Retrieve documents across devices.
E-Log : Electronic Log Book
With current shop-floor relying on manual recording of data in physical registers & formats, traceability across these piles of documents is extremely difficult and unproductive.
To achieve a zero-defect process of traceability, XSOL introduces E-Log; a cloud based Traceability solution to capture your data from every station and able to pin-point every stage & step of manufacturing.
Smart-factory: IOT based Machine Integration
Real Time access to machine data
Traditionally, machine data is captured by shopfloor operators in registers and logs.
Machine-to-machine integration and the Industrial Internet of Things are reinventing manufacturing as we know it, giving birth to the smart factory that is connected, intelligent and aware—enabling new-found levels of productivity and predictability.